11 June
Purchased a new wire cone and began cleaning the gearbox. Noticed one of the shifter bars (that connect the rods to the gearbox) is cracked across. Ian C suggested grooving the crack and welding- will give this a go.
While cleaning the box, noticed the gasket was covering the transmission code plate; I had previously thought this milled surface was blank- but no. Noted the code started with what I thought was a P and set about decoding it further. Unfortunately, the decoding did not make any sense as it came up as a Muncie and I am confident the box is a Saginaw. After a few minutes pondering what was happening, reviewed the photos and saw the little leg of an R on the P. Changing the P to an R made perfect sense and the box decoded correctly as a Saginaw 4spd made on 9 May 1969.
14 June
Sunday
Great winters day to get he covers off and resume dismantling. With Jackson in the boot holding the bolt head with a spanner (he fits easily), we removed the tow bar. The rattle gun makes this sort of thing so much easier and faster. Disconnected the wiring for the tow bar from the loom and removed the lot.
Disconnected the rear tail lights from the housings and unplugged this section of the lock. The number plate bracket (a rubber press through grommet arrangement) was not going to come off easily and I had to remove the brown wire from the multi-pin plug to get it off the rear bumper. I left the boot lamp switch and lamp in place as I did not want to cut the wire leading to these –there is no connector I could find and the power wire disappears up in the roof somewhere (near the rear drivers side courtesy lamp I think).
I used a stanley knife to score the sealant from around the rear tail light housings while Jackson undid the four retaining bolts. Had to show him how to use the magnetic pick-up thingy as we dropped a little nut in the wheel arch. Both tail lights removed without further issue and pleased as these look in pretty good nic.
With the lights out, access into the void in the panels below revealed a golf tee and marker holder thingy that must have been there for years. I could not see it with the assembly in place. Jackson used his new found magnetic extension device to grab the wire loop and carefully remove this artefact from its hidey-hole. Cleaned out more sand/dirt from the drivers side area back from the wheel arch. With the tail light out this was much easier as I could use a long screw driver through the tail light hole.
From underneath this area of the car (drivers side wheel arch) it was evident it had taken a hit/scrap here at some stage and what should have been a nice circular curve was looking decidedly flat. Thor’s hammer obtained (a 2lb hammer and a length of timber) for some remedial (or rudimentary) panel work. A few firm but well placed hits saw the panel resume its ‘happy shape’. This opened up the area under the wheel spacer thingy sufficient to reveal more fine dirt/sand, the drain hole for said dirt and a .22 calibre bullet. Bit interesting to find nowadays but not too surprising when you consider that gun ownership was not unusual back in the 1970’s.
More dirt and crap cleaned out from the drivers side wheel arch and tail light area such that it is now looking cleaner and not like the bottom of a potters wheel. No signs of the dreaded rust.
With access to the bumper now easier, Jackson again helped remove the side bolts (the ones hidden in the wheel arch side panels) that hold on the rear bumper. With these out, the rattle gun made short work of the remaining four bolts securing the rear bumper to the end of the chassis rails. Bumper off and safely wrapped in a doona cover for protection. Looks pretty straight.
To round out the rear dismantling, I removed the four phillips head screws holding on the fuel filler bib- not sure what else to call it.
With the rear dismantled, it was time to relocate operations to the front. Stanley (the guard dog) displaced from the sun and carpet mat.
Started dismantling the front with the side front markers. Only interesting thing here was that the passenger side had the rubber grommet installed from the rear as opposed to the front, where I suspect it should have been. Disconnected them from the loom via the plugs.
Lenses look to be in good condition, as does the chrome on the housings. Oddly, the PO threw in another three (yep not two pairs) housings but no further lenses.
Hood catch assembly removed to allow access to the uprights holding in the grill.
Well this happened to be connected to just about everything else on the front, including the top radiator support and lower valence. Removed the bolts securing the top support thinking this would make access easier- wrong. It appears the radiator needs to come out to make all this easier. But as I did not want to remove it just yet I had to work around it.
Removed the row of bolts securing the lower valance and got this out the way. This allowed access to the little pot bolts holding the number plate in place. Lot of trouble to go to to mount this sucker I tell you. As it turns out, these plates have been reissued twice since this car. They now reside on a nice HQ coupe that is owned by a good guy and his family.
Decided to remove the front bumper with mounting arms and all. It is held on by two bolts through the guards on each side and two plates/arms that protrude back and mount to the sides of the chassis rails. But that bloody radiator prevented complete removal of two bolt holding the chassis rails plates on. Managed to insert them just enough to clear the plates/arms and the front bumper pulled out nicely. All wrapped and secured under the house.
After disconnecting the head light wiring loom, removed the head lights, adjusting plastic clips (they push through a square hole and provide the thread for the long adjusting bolt), washer bottle and a small plastic loom clip from the drivers side inner fender. Disconnected the bumper arms from the bumper before I wrapped it to make storage easier. A good days dismantling.
