So my Yella Terra Roller rockers started making a high rattling /ticking sound

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Edz66Vert
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So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by Edz66Vert »

So my Yella Terra Roller rockers started making a high rattling /ticking sound as they came back to idle. Pulled them out on the noisy side and they are scored? The oil is changed every 12 months, Penrite HPR30 (20w-60) as recommended by my engine builder.
No 3 (the third pic) is the worse.

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The engine was built 3 years ago but the motor only has 4000km on it, oil is changed every 12 months and use Penrite HPR30 20w-60 as recommended by my engine builder. I drive it once or twice a week.

I visited my engine builder but he's not back at work yet. So I rang Yella Terra and the Tech guys looked at the pics and listened to the video and said my valve springs are too soft so when the valve rotates, the spring tries to turn with it and then springs back, causing the weird wear pattern on the valves which damages the rollers. All the hard facing is wearing off the rollers and the sounds I heard is a roller about to spew it's guts and rollers through mu motor, so don't drive it!

This is a link to the short video where you can hear the growl/rattle near idle -

I have a mate who builds motors and he's going to test the spring pressure for me before I visit the engine builder in a fortnight so I have facts to argue with. Then it's car on a trailer to the engine builder, assuming he takes an interest in fixing it?
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by hybrid »

Wow, I have never heard that noise before, nor that issue!
Good luck with the builder.
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by Edz66Vert »

Yes, not holding my breath, he will probably deny they are too soft hence taking up my mates offer to test them before going to him and also getting a report back from Yella Terra. :shrug:
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by hybrid »

Who set up the rockers?
Before I finished reading your initial post, I was thinking potentially too much clearance on rocker to valve (which should never really happen on hydraulic rollers anyway). I would have never thought that soft springs would cause that.

Did the engine builder spec all that?
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by Edz66Vert »

Yes, the engine builder did the complete build and supplied all parts. Being hydraulic there is no adjustment. I'll get the springs tested before I talk to him. Looks like heads off - again! I'm tired of working on motors, I just want to drive it. For the money I've spent on this car, I could have bpought a new convertible Mustang V8, but then I'd be bored looking at it in 3 months.
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by smh00n »

Nothing wrong..... if it was a diesel :)

I don't know the answer but perhaps there is some geometry issue there? To my poor eyes it looks like the 3 rollers pictured all have different wear patterns?
A quick ask of Dr Google reveals that soft springs will give valve bounce, so can you run the thing to 5,500rpm without getting bounce?

Maybe go back to basics; rockers are set right on the studs/bolts (yes, there is no adjustment but they need to sit correctly on the valve), pushrods correct length, clearances are correct, nothing loose? Although, it sounds like every cylinder is noisy so you do have an issue.
I like this video for pushrod and rocker calculations, easy to understand for a Fummy like me. [youtube]https://www.youtube.com/watch?v=o5is9BsH5OU[/youtube]

That oil is pretty thick, can you check to make sure oil is coming up through the rockers? Maybe they aren't getting oil and so wearing out? I use a 5-30W oil in my roller 347.

Be interesting to see what the 2 engine guys reckon anyway
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by geoff289 »

Noting in passing that you can't seem to take a trick, I thought HPR 15 rather than 30 is usually recommended for roller 5.0 engines, 30 for flat tappet 289/302's.
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by Edz66Vert »

Okay guys, an update. BTW, I was revving this motor to 6k, even kissed 6.5k a couple of times when I was running 2 Ducatis but then I spoke to my engine builder and he said don’t go over 6k as it wasn’t a scat crank. So yes, I’ve been over 5.5 a few times so maybe the damage is valve bounce? I will be a bit more gentle in the future, the motor has a heap of torque kicking back to 2nd and lighting the tyres at 80k.

I went to the engine builder, he had the shits that I talked to Yella Terra first but I explained I thought it was the roller rockers. I showed him the rollers and he said there was nothing wrong with them?? I picked up one of his rockers off the shelf and asked him if it was used. He said yes, it was 20 years old. I said why do my rollers have all these marks where the hard-facing is wearing off the bearings and yours is perfect? He grabbed a vernier, measured both rollers and said see, no wear??

So I showed him my valve top pictures and he said ‘that’s normal, that’s what they look like after I finish grinding them in the machine’? I picked up one of the many valves on his benchtop and said, show me any of these that have that pattern after you’ve finished them? I said I can feel the pattern with my fingernail it is so rough.

Then I said Yella Terra said it’s caused by valve bounce because the springs are too light. I asked him what the springs are and he said ‘Crow 7342 Dual Valve Hydraulic roller specific springs’. I looked at the specs for these and they are 390 lb/in.

He said the springs aren’t causing valve bounce, I’ll ring Yella Terra if you want and talk to them?
He said you need to drop it in so I can look at it, it may be a lifter and said I can fit you in in 6 to 8 weeks.

I then took a set of springs off for testing (after measuring heights) to a mate and they tested at 293 and 298 lbs. Yella Terra had told me springs tend to lose about 10lbs after being run but then they should test at 380 which is approx. 85lbs higher than mine test.

I sent all the rockers to Yella Terra to look at and check. Nic rang me and said they had some slight wear on the roller face but I could just refit them and use them. However, If I was pulling the heads and fixing valves etc, I should fit new ones or have new rollers fitted to these. He said there was nothing wrong with the rollers and I could sell them but I chose to have them rebuilt for $420 against $710 for new ones. He also mentioned that there was a funny mark on the underside of one near were the pushrod contacted like the pushrod had come out of alignment? Nic said they listened to the video again and it’s definitely not the rollers, he said it sounds like a roller lifter sound (which is what the engine builder said).

So this is where I’m up to:
1. New rollers on lifters
2. Pull heads and lifters
3. Remove all valves and get valve hardness checked by Phillip Head Services
4. If the valves are ok, I’ll clean up the tops or get the PHS to do them
5. If the valves are soft, replace them
6. Limit rpm to 5,500 and/or fit heavier valve springs. I’ll talk to Crow Cams valve spring specialists before I do this.

Thoughts?

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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by Edz66Vert »

smh00n wrote: Fri Jan 12, 2024 4:58 pm Nothing wrong..... if it was a diesel :)

I don't know the answer but perhaps there is some geometry issue there? To my poor eyes it looks like the 3 rollers pictured all have different wear patterns?
A quick ask of Dr Google reveals that soft springs will give valve bounce, so can you run the thing to 5,500rpm without getting bounce?

Maybe go back to basics; rockers are set right on the studs/bolts (yes, there is no adjustment but they need to sit correctly on the valve), pushrods correct length, clearances are correct, nothing loose? Although, it sounds like every cylinder is noisy so you do have an issue.
I like this video for pushrod and rocker calculations, easy to understand for a Fummy like me. [youtube]https://www.youtube.com/watch?v=o5is9BsH5OU[/youtube]

That oil is pretty thick, can you check to make sure oil is coming up through the rockers? Maybe they aren't getting oil and so wearing out? I use a 5-30W oil in my roller 347.

Be interesting to see what the 2 engine guys reckon anyway
That video is great, thanks for sharing that, I learnt heaps, and soooo simple - well explained! I'm not going back to my engine builder after his comments and denials, can't wait 2 to 3 months for him to get around to it, so doing it all myself this time.

5,500, that's funny I've reset the ICE to 6000 at the engine builder's suggestion, it was on 6500, so probably lot's of valve bounce!

The oil sounds thick to me too but my engine builder told me I had to run it. His weekender is a Cortina 302 with a 6.71 at the drags!

Not sure why a roller needs heavy zinc oil, I'm tempted to go Shell full synth now it's well run in. 5w30 sounds light, I'd probably be happy with 5w40.

What's the worst that can happen with the wrong oil?
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by hybrid »

Wow, 5,500 is very low. I revved my hydraulic roller to 6800 at the strip and no sign of valve bounce.
That was a cast crank 347.
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by smh00n »

Whilst I am not an expert I can tell you my experience.
I've just built a 347, using Dart heads with their springs and valves, checked for weight by the engine builder, Comp Cams roller lifters, crane .080" pushrods and Scorpion roller rockers. I don't have noises, problems or whatever and I am mainly sticking to 6,000rpm on it. It went to 6,500 on the dyno and not a peep (well, except for that one rocker I missed when adjusting them the night before)

I haven't checked your build spec but if it were me, I would
Replace the valve springs with a US brand. Don't want to diss Crow but they don't have a big name out there for performance valve train that I have seen. Crow say they are US-sourced but the 7342 are $396 versus Crane CRA-144846-16 at $469. You get what you pay for so why is there $80 difference?
Replace the roller tips and disassemble them all and clean them
Pull the lifters and if needing new ones go to Comp for some 851 at around $550/set. Or another brand. Not Procomp.
Look at oil viscosity. A drag engine is typically built loose and might need the thicker oil. If your lump was built to 'regular' specs then I look at what the OEM stipulates. For mine, I have a late roller block. Castrol tell me I need 5w/30 or 10w/30. Either way, a lot thinner than a 20/60 by far.
Then, back to basics - studs are tight and not loose. Guide plates centred. Rockers centred on the valve. Timing correct. Has valve lift actually been checked? Could the springs be compressing and making the rockers freak? Also, are the rockers not hitting the rocker covers? My heads have a raised rail so standard steel covers clear the rockers, but maybe yours do not (and doesn't explain the hammering on the rollers and tips) and making the noise. Pushrods straight? - coupled with short springs they might be hitting the end of travel.
Have you taken the rocker covers off and run it? Messy as all get out but you'll see where the oil is and is not going as a reference.

It sounds like your engine builder is a bit of a dick with excuses so I'd walk away from him myself. There is definitely something going on there as I think any sort of wear or noise you are seeing points to something not right.
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Re: So my Yella Terra Roller rockers started making a high rattling /ticking sound

Post by Nuts »

There you go Mr Ed, even Stephen agrees with me. Build a 347 and your problems are over :rtfm:
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