Rusty 66 Coupe

Create your project threads here if you prefer to keep them out of the regular forums

Moderator: Moderators

Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Cut and fitted patch panel for fresh air inlet on top cowl panel, I used a piece cut from one of the old rear quarters.
This will be welded in using Tig.

Image

Image

Image

Image

Tacked in place

Image

Image
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Finished welding for the day, 90% done but still have to move wiper holes.
Lots of hammering to go yet, have to bring the welds up a bit.

Image

Image
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

I compared the holes for the wipers, original Ford and aftermarket, will try and use the Ford ones.

Image
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Mostly finished except for some shrinking (ran out of Gas) and I need to find some suitable washer nozzles to fit into the cowl

Image
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Moved onto the shock towers, I am using 69 Mustang towers due to the better inner locating point for the lower control arm, also the 69 strut rod braces allow for caster adjustment.
When fitting RRS struts the instructions say to drill 3 holes in the original spring locating plates and to fit spacers under the plates to prevent them being crushed.
This has worked on many installations and is perfectly adequate but I decided to make some plates to weld in to replace the spring locators, this eliminates the need for the crush washers and helps spread the load over a larger area. The plates were made on my Milling machine and welded in place.

Image

Image

Image
Dwayne
Mustang Star
Mustang Star
Posts: 813
Joined: Thu Jun 02, 2016 4:37 am

Re: Rusty 66 Coupe

Post by Dwayne »

Loving this build, great work :cheers:
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Thanks Dwayne
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

A bit of epoxy today

Image

Image
Last edited by Rayatswan on Thu Oct 28, 2021 3:01 am, edited 1 time in total.
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Needed some motivation so temp installed some bling

Image

Image

Image

Image
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Preparation underway for transmission tunnel and firewall modifications and install.

Image

Image

Image

Image

Image

Image

Also noticed the transmission is tilted a few degrees towards the drivers position if it was left hand drive, that was a surprise, checked block and it is level and the bell housing and transmission can only go on 1 way
hybrid
Mustang King
Mustang King
Posts: 9354
Joined: Tue Jul 27, 2010 2:13 pm
Contact:

Re: Rusty 66 Coupe

Post by hybrid »

If you need motivation, just think about us poor guys sitting here at our computers waiting for the next update :lol:
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Haha Hybrid, I better get my act together then.
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Checked the transmission drive line angle today and found it was almost down 6 degrees which is too much,
decided to make some adjustable motor mounts to lower the engine by half an inch which still wont be enough but I will raise the gearbox up until I get 2 and a half to 3 degrees.

Image

Image
hybrid
Mustang King
Mustang King
Posts: 9354
Joined: Tue Jul 27, 2010 2:13 pm
Contact:

Re: Rusty 66 Coupe

Post by hybrid »

Not sure if you knew, but we have some adjustable engine mount drawings in the downloads section.
Rayatswan
Junior Mustang
Junior Mustang
Posts: 143
Joined: Sun Sep 28, 2014 9:21 am

Re: Rusty 66 Coupe

Post by Rayatswan »

Hey Hybrid, Checked out the downloads and I got the same drawings from the original site where Bruening posted them, I will use the cross member drawings though, thanks again.
Post Reply